Engineering & CNC software:
1. Unigraphics NX7
2. Smirt die shop
3. WorkNC 20
4. Auto-CAD
Compatable data formats:
1. PRT
2. IGS
3. XT, XDW, XTS
4. WNC
5. DWG, DXF
6. SMZ
7. STP
8. CATIA-V4, V5, CATPART
CNC Machine Tools:
1. Mori-Seiki dura vertical 5100, high speed machining center with Fanuc controls.
a. 10,000 rpm spindle, 787 ipm cut feed, 1400 ipm rapid traverse, 30 pot tool
changer.
b. Machining envelope: X 41” x Y 21” x Z 20”
2. Rambaudi ramspeed B27L, 5 axis high speed machining center with Fidia controls.
a. 25,000 rpm spindle, 300 ipm cut feed, 600 ipm rapid traverse.
b. True 5 axis control allows machining normal to surface data.
c. Machining envelope: X 106” x Y 86” x Z 40”
d. Distance between columns: 150”
3. FPT, LEM 93 M5, horizontal machining center with Fidia controls.
a. 4,000 rpm spindle, 600 ipm cut feed, 600 ipm rapid traverse.
b. Machining envelope: X 196” x Y 96” x Z 47”
c. 3+2 machining capable with the use of universal head attachment.
4. Droop & Rein, vertical machining center with fidia controls.
a. 1,500 rpm spindle, 100 ipm cut feed, 200 ipm rapid traverse.
b. Machining envelope: X 100” x Y 58” x Z 40”
5. Giddings & Lewis, horizontal boring mill with fidia cotrols.
a. 800 rpm spindle, 100 ipm cut feed, 200 ipm rapid traverse.
b. Machining envelope: X 168” x Y 144” x Z 60” x W 70” (table)
Additional equipment & resources:
1. Miscellaneous manual metal working tools and equipment
2. Overhead crane material handling up to 50 tons
3. Work NC 20 workstations at every mill for machine floor programming
4. Facility: 13,000 sq ft. of manufacturing & 7,000 sq ft. of office space.
Local resources:
1. Hansen-Balk: heat treating, stress relieving & steel harding
2. Betz Industries: castings up to 60,000 pounds
3. MPD Welding: welding of most materials
4. Great Lakes Heavy Haul: all shipping requirements |